Product Specifications

P2 Series 9004 Fan Cooled LED Headlight Bulbs

P2 Series 9004 is a fan-cooled LED headlight solution designed around a compact lamp body, four Customized 7035 LED Chips, 6500K white light, and a five-stage cooling circulation system. The product combines active airflow, multi-component heat transfer, high-output LED architecture, and DC 9-32V operation to support stable headlight performance in 9004 applications.

The cooling structure follows a continuous path from the LED source to the rear heat-dissipation system. Instead of depending on one fan or one heat sink alone, P2 Series 9004 combines a thermal interface, copper heat-transfer path, double-ball-bearing fans, aluminum cooling fins, and circular heat-pipe cooling within one compact lamp body.

Five-Stage Cooling Circulation System

P2 Series 9004 uses a five-stage cooling circulation system to transfer heat away from the LED source, guide it through multiple thermal components, and release it through fan-assisted airflow and heat-dissipation surfaces. This coordinated structure gives the lamp a complete cooling story while maintaining a compact rear profile for the 9004 headlight position.

Silicone Heat Dissipation and Copper Heat Tubes

The cooling path begins around the LED light source. Silicone heat dissipation helps transfer heat away from the LED area, while copper heat tubes guide that heat toward the wider cooling structure. This combination is designed to reduce heat concentration around the light-emitting source and create a smoother heat-transfer path through the lamp body.

For a compact LED headlight bulb, heat transfer near the LED source is particularly important. The silicone thermal interface and copper heat tubes form the first part of the circulation design, preparing heat for movement through the fan and heat-sink components that follow.

Double Ball Bearing Fans

Double ball bearing fans provide active airflow through the rear cooling structure. The fan system promotes continuous air movement around the heat-dissipation components and helps carry accumulated heat away from the lamp body during operation.

By combining fan-driven airflow with the copper heat-transfer path, P2 Series 9004 uses active cooling as part of a complete circulation system rather than as a standalone component. This supports more consistent operating conditions when the lamp is running at higher output.

Aerospace Aluminum Housing and Cooling Fins

The aerospace aluminum housing provides a durable thermal body for the cooling system. Its integrated cooling fins increase the available surface area for heat release, allowing fan-driven airflow to move across more of the lamp body and support heat dissipation from the internal structure.

The aluminum housing and fin design help balance heat-release area with a compact rear profile. This gives P2 Series 9004 a structured heat-management system without relying on an oversized external heat sink.

Circular Heat Pipe Cooling

Circular heat-pipe cooling completes the five-stage thermal circulation design. The ring-shaped heat-pipe structure supports heat movement around the heat sink and connects the silicone interface, copper heat tubes, fan system, aluminum housing, and cooling fins into a more continuous path.

Together, these cooling components create the fan-cooled thermal structure that supports stable operation after start-up and helps manage heat during extended headlight use.

Customized 7035 LED Chips and 6500K White Light

P2 Series 9004 uses four Customized 7035 LED Chips with a 6500K color temperature for a crisp white headlight appearance. High-beam output is rated at 9,600 lm initial and 7,000 lm stable. Low-beam output is rated at 8,200 lm initial and 5,600 lm stable.

The separate high- and low-beam output figures provide a clearer technical reference than a single lumen headline. The four-chip layout, white light color, and stable-output data work together to support catalog preparation and B2B product comparisons.

High Power Lighting Innovation

P2 Series 9004 is specified with 110W real start power per set and 74W real stable power per set. These figures distinguish starting output from stable operating output, giving wholesale buyers a clearer view of the product's electrical performance during different operating stages.

The compact lamp body combines this set-level power data with the five-stage cooling circulation system and fan-assisted housing. This creates an LED headlight concept that focuses on stable operation, thermal control, and a compact form for the 9004 headlight position.

Focused Road Illumination

The Customized 7035 LED chip layout is designed to support concentrated forward illumination from the headlight position. The 6500K white light appearance helps create a clean, modern visual result, while the separate high- and low-beam output data allow the product to be presented clearly in technical product materials.

With the LED source, power system, and cooling structure working together, P2 Series 9004 provides a lighting-focused solution for headlight programs that need defined output figures and a professional product presentation.

Quick Plug and Play Installation

The 9004 configuration is designed for a straightforward plug-and-play replacement process in suitable headlight applications. Its compact lamp body helps installers work within space-conscious headlamp housings while keeping the cooling components integrated into the rear structure.

As with any headlight replacement, available rear-housing space, dust-cap clearance, and final beam alignment should be checked for the target vehicle application. This helps ensure the installation is completed correctly for the individual vehicle.

Non-Polar Design and DC 9-32V Operation

The non-polar design removes the need to distinguish positive and negative plug orientation during connection. This helps simplify the installation process and reduces avoidable connection errors for installers.

DC 9-32V wide-voltage operation supports a broad range of vehicle electrical requirements. Combined with the fan-cooled thermal structure, this gives P2 Series 9004 a practical electrical and installation feature set for wholesale headlight programs.

Compact 9004 Headlight Configuration

P2 Series 9004 follows the compact P2 Series lamp architecture for headlamp housings where rear-space consideration can be important. The integrated fan, aluminum heat-release structure, and circular heat-pipe design are arranged within a space-conscious form to support product planning for 9004 headlight applications.

With four Customized 7035 LED Chips, five-stage cooling circulation, non-polar connection, and DC 9-32V operation, P2 Series 9004 provides a distinct fan-cooled LED headlight option for wholesale, OEM, and ODM discussions.